The importance of checking the position change of the automatic soldering machine!
The first step is to check all power supplies. This is the first thing we do, because it is often the place of failure. The short circuit of non-standard automatic welding machine often leads to production interruption. So we must deal with this problem in the first step. Not because of other contents, but because our own welding may be interrupted due to some power problems. This kind of gas source is also the same reason. It cannot be produced at a critical time.
Secondly, check whether the position of non-standard automatic welding machine has changed. This detail is also important. Sometimes, due to the negligence of the operator, the position shifts, resulting in sensor failure, resulting in many production stagnation. After long-term production, there will be some looseness, which requires regular treatment by maintenance personnel.
Let's take a look at some flow control valves and pressure control valve automation equipment. These devices are the same as sensors and are critical for maintenance.
Extended knowledge: Six functional parts of standard automatic winding machine:
1. Use the touch screen to set parameters, monitor images and alarm prompts;
2. When the emergency stop switch is pressed, press the emergency stop button to stop the equipment operation;
3. Power switch The power selection switch on the electrical control box can power on or off the equipment;
4. Start button Put the wire into the slot, press the start button, and the machine starts to work;
5. The knotting test button is in standby mode. This button can test the stability of the wire drawing mechanism and wire feeding mechanism, and is convenient to adjust;
6. If the reset button is abnormal, restart the equipment or the winding motor and line manipulator are not in the initial position, and press the button to return to the initial state.
Features of control system of soldering machine
1. Welding process: adopt gas welding method, workpiece deformation, welding torch swing multi-layer welding.
2. Unique sedation function, welding at any time.
3. Welding position requirements: horizontal position clamp and grip.
4. Arrangement of special machines: the welding machine is made of carbon steel, which is firm and firm. The main idea of the procurement method is to install pneumatic tailstock at both ends of the device, with a firm nose and coordinate the recoil movement.
5. Main magnetic head: working reverse rotation is a driving mode tightened by three clamping jaws of frequency converter and motor reducer, with stable movement and stepless speed regulation. All back seats have guides.
6. Oza: The top uses atmospheric pressure.
7. Welding gun movement theme: the automatic take-off and landing interval between the first layer of electromechanical swing welding can be set for the pneumatic take-off and landing of welding gun. The flare layout size is adjustable and can be set according to the needs of the bowl.
8. Support mechanism: after process adjustment, if the working diameter is different due to roller opening, the center is still the same as the reverse extension center.
9. Protective door and protective box: movable sliding door is installed on the back, equipped with welding protective glass, to observe the welding environment, prevent arc radiation and welding scattering to the human body, and integrate with the protective door. The name of this device is very beautiful.
10. Pneumatic clamping system: the tension calculation system conforms to relevant national standards.
11. Electric clamping system: programmable clamp (PLC) is the main control unit, the input point is maintained by the central relay, and the Chinese touch screen is used as parameter adjustment to display the dialogue screen. The touch screen can set the welding voltage and current of each layer. The welding speed and swing speed of each layer can be set. It has the functions of torch automatic promotion, manual and active.
12. Fully digital adjustment of welding standard position is realized on the clamping table, setting is completed, stepless adjustment of welding speed, digital display, number of rings before welding;
13. Electrical control panel and handle box shall be installed at position 0, and standard cable trough chain shall be used to run cables, gas pipes, etc.
14. Maintenance and assembly: when the equipment has sufficient conditions, the equipment will automatically maintain its active state and wait for the standard to recover.
