With the development of manufacturing industry and the advancement of technology, welding practice under visual guidance has increasingly become an important part of welding training. This article will introduce the welding practice under visual guidance from the following aspects.
1. What is visually guided welding
Visual guided welding is a method that applies modern digital technology to assist the welding process. In the welding process, the image information of the weld is obtained by using cameras, cameras and other equipment, and it is transmitted to the computer for processing and analysis. By analyzing these image information, welding workers can better control welding quality and improve welding efficiency and accuracy. Therefore, visually guided welding is widely used in various fields, such as automobile manufacturing, aerospace, construction and so on.
2. Process of actual combat exercise
The welding practice under visual guidance is mainly divided into the following steps:
2.1 Design welding tasks
First of all, it is necessary to determine the type of welding task, welding material, welding position, welding form and other parameters. According to these parameters, welding tasks suitable for actual combat exercises are designed.
2.2 Data Collection
By using cameras, cameras and other equipment, the image information of the weld is collected. These image information can be used for subsequent analysis and processing.
2.3 Image Processing
The collected weld images are processed and analyzed to extract the required information. For example, image processing techniques can be used to detect parameters such as weld position, size, shape, etc.
2.4 Welding process control
The processed image information is transmitted to the computer and connected to the welding equipment. In the welding process, the computer will control the welding equipment according to the image information to achieve the control of welding quality and welding efficiency.
2.5 Welding quality evaluation
In the process of welding, it is necessary to constantly evaluate the welding quality. The parameters of the weld can be analyzed by computer programs, such as the width, depth, and spacing of the weld. Through the analysis of these indicators, we can evaluate whether the welding quality meets the requirements.
3. Advantages of actual combat exercises
Visually guided welding practice has the following advantages:
3.1 Improve the welding accuracy
By using digital technology to assist the welding process, welding accuracy and stability can be improved. This is important for certain high-precision welding applications.
3.2 Improve welding efficiency
The welding practice under visual guidance can improve the welding efficiency through automatic control. During the welding process, the computer automatically adjusts the welding parameters to achieve the best welding quality and efficiency.
3.3 Reduce manual intervention
Through the application of digital technology, manual intervention can be reduced, thus reducing the difficulty and risk of operation in the welding process.
